AI-powered SOP Compliance
Center on operator actions and workflow sequence to recognize operations, validate order and manage exceptions.
Learn More ↗ INDUSTRIAL AI · VISION · CONTROLAI Vision,
AI Vision,
Keeping Every Operation
Aligned with Standards
AI-powered SOP compliance, industrial vision inspection and process error-proofing for manufacturing.
STATION 04 · ONLINE14:32:08
Production-line Camera / CAM-04
Part AOK
Assembly PositionOK
ToolREADY
Current Operation03 / 06
Install Positioning Component
- Part Confirmed
- Position Recognition
- Torque Verification
Operation Time08.4s
SCROLL TO EXPLORE
CORE CAPABILITIES
From Visual Capture to Operational Insight and Closed-loop Control
We combine vision recognition, workflow rules, edge computing and data management into production-ready solutions for critical operations.
Industrial Vision Inspection
Center on products and defect targets to validate appearance, orientation, polarity, characters and completeness.
Learn More ↗Process Error-proofing
Real-time alerts for missed, incorrect, premature or out-of-sequence operations.
Learn More ↗Behavior and Safety Recognition
Identify boundary violations, unattended stations and non-compliant actions.
Learn More ↗Edge AI Inference
Run models at the line side for responsive, secure and stable operation.
Learn More ↗Analytics and Traceability
Associate orders, time and visual records for searchable, reviewable process data.
Learn More ↗THE PROBLEMS WE SOLVE
Production Problems Are Concrete. Solutions Should Be Too.
Starting with a missing part, sequence error or abnormal action, we build a practical path for detection, response and review.
Production-floor ExceptionsPROCESS EXCEPTIONS
01Missing Parts and Incorrect AssemblyAI-SOP→
02SOP Non-complianceVISION→
03Incorrect Operation SequenceTRACE→
04Improper Tool UsageAI-SOP→
05Orientation, Polarity and Pose ErrorsVISION→
06Unattended Stations and Boundary ViolationsTRACE→
07Abnormal Operation TimingAI-SOP→
08Appearance and Defect ExceptionsVISION→
09Untraceable Quality DataTRACE→
SYSTEM ARCHITECTURE
From Vision Capture to AI Decision
Production hardware, edge compute, AI models, line-side software and the management platform work together to create an alert-ready, measurable and traceable production loop.
01VISION CAPTURE
Production-line Camera
Captures operators, tools, materials and products at the workstation
02LOCAL COMPUTE
Edge AI Computing Unit
Provides multi-camera access, signal aggregation and local compute
03REAL-TIME INFERENCE
PARTOK
HAND98%
12.6 MS · EDGE
Real-time AI Inference
Recognizes objects, actions, states and operation completion
04WORKFLOW CONTROL
LIVELine-side Workflow Orchestration Client
Executes workflow rules, sequence logic, local alerts, device linkage and offline buffering
05CENTRAL MANAGEMENT
LIVEIntelligent SOP Vision Management Platform
Centrally configures stations, cameras, models, workflows, alerts and permissions
06CLOSED-LOOP DATA
LIVETRACE 06
04 ALERT18 VIDEO
Alerts · Video · Analytics · Traceability
Links events, video and production context for review, analysis and reporting
INDUSTRIES
Built Around the Process, Not a Generic Template
The same vision technology must adapt to different targets, workflows, rules and delivery boundaries across industries.
AUTO
Automotive & Auto Parts
End-to-end error-proofing for complex assembly, tool usage and operation sequences
Explore Applications →ENERGYNew Energy Batteries
Combined validation of cell polarity, orientation, stacking and assembly workflows
Explore Applications →SEMISemiconductor & Electronics
Precision and small-target inspection coordinated with complex workflows
Explore Applications →SOLARSolar Manufacturing
Continuous-process compliance, product-state validation and traceability
Explore Applications →MEDMedical Devices
Assembly consistency, packaging completeness and process records
Explore Applications →EQUIPEquipment Manufacturing
Workflow-driven delivery for complex, multi-operator and multi-tool operations
Explore Applications →CEConsumer Electronics
In-line validation of precision assembly, appearance quality and functional states
Explore Applications →FLEXApparel & Flexible Manufacturing
Assisted validation for flexible materials, multi-part handling and manual workflows
Explore Applications →PROJECTS & INDUSTRY EXPERIENCE
Selected Industry ExperienceSelected Projects and Industry Experience
Building repeatable industrial AI capabilities through practical manufacturing projects.
01
AUTOMOTIVE
Automotive and Components
AI-powered SOP compliance, assembly error-proofing and industrial vision inspection.
02
EQUIPMENT · ELECTRONICS
Equipment and Electronics Manufacturing
Complex assembly, behavior recognition, vision inspection and process records.
Donglilai Optoelectronics
03
SOLAR · MEDICAL · FLEXIBLE
Solar, Medical and Other Industries
Vision capabilities for process compliance, quality management and flexible production.
Tongwei Solar
The names and logos below represent selected projects, validation work and industry experience, and are shown solely to indicate business coverage.
CASE STUDIES
View All Cases ↗Production-floor Experience, Presented with Restraint
The case center includes only projects supported by verifiable materials and approved public descriptions.
OPERATION CHECK · LIVEAI-SOP
Automotive Components · AI-SOP
FORVIA Automotive Assembly SOP Project
- Production Challenge
- Automotive component assembly involves multiple critical operations that require validation of operator actions, tool usage and sequence compliance.
- Solution
- Multi-camera production-line vision, tool and action recognition, multi-step SOP validation and edge inference
- Outcome
- Supports critical-operation recognition, exception alerts and process records without disclosing factory, line, parameter or performance data.
WHY PINGCHUANG AI
Technology Matters When It Delivers Reliable Operations
Models, software, devices, interfaces and on-site delivery are designed as one operational solution.
Technology ↗01Real Manufacturing Project Experience
02Integration of Specialized and Foundation Models
03Edge Deployment and Local Operation
04MES / ERP / PLC / Barcode Scanner Integration
05Custom Models and Complex Workflow Orchestration
06Alerts, Video, Traceability and Reporting
07From Solution Design to On-site Delivery
08Domestic and Overseas Project Deployment
DELIVERY PROCESS
From a Production Challenge to a System That Keeps Running
From requirement alignment and on-site validation to implementation and delivery, every AI vision system is built around the real production environment and continuously improved in operation.
PHASE 0101
Understand the Site
Define the target, site constraints and operational objectives.
- 01Requirement Alignment
- 02On-site Assessment
PHASE 0202
Validate the Solution
Reduce implementation risk through sample, imaging and workflow validation.
- 03Feasibility Validation
- 04Solution Design
PHASE 0303
Develop & Implement
Deliver algorithms, software, device integration and on-site deployment.
- 05Algorithm & Software Development
- 06On-site Implementation
PHASE 0404
Deliver & Improve
Complete acceptance, handover and continuous operational improvement.
- 07Acceptance & Delivery
- 08Continuous Optimization
START A CONVERSATIONStart with a
Start with a
Specific Production Challenge
Tell us what needs to be inspected, the issue on the line and the outcome you expect. We will discuss feasibility and next steps.